This Weeks Most Popular Stories About Audi G28
How to Replace an Audi G28 Engine Speed Sensor
In this video Charles the humble mechanic demonstrates how to replace the G28 engine speed sensor. This sensor is located on the outside of the transmission over the flywheel gear. It transmits a signal to the ECU via an uncolored wire (T55/49), then to the tachometer within the instrument cluster.
1. Engine Speed Sensor
Located on the edge of the transmission above the flywheel ring gear the G28 Engine Speed Sensor sends a signal to ECU pin T55/49 via a grey wire. The ECU then utilizes this information to regulate the flow of fuel, timig and boost. It also sends an indication to the G5 Tachometer within the instrument cluster.
The sensor is used as a reference point to connect with the G40 Camshaft Position Sensor. The ecu has to know when the crankshaft reached TDC and also the position of the camshaft, so that it can activate the spark and injectors.
If this sensor fails to function, the ECU will display a P00160 error code. This indicates that the Crank Shaft is not in alignment with the Intake Camshaft. It could also indicate the possibility of a chain stretch or jumped chain link in the upper chain. However, the error code won't appear on its own without additional information from other sensors (G4 and G40).
It is a little tricky to test because there are various pins on the connector, and each one has different functions. The best way to do it is by measuring the resistance between the ECU and the sensor. When replacement audi key is functional, it should read around 1000 ohms. If you're experiencing issues with this component, look for evidence of oil or coolant in the connector bay.
2. Injectors
Yesterday, while accelerating at full speed from the highway paytoll, I experienced an abrupt drop in power like the engine is running out of gas or the injectors are not firing any more. I took out the spark plugs this morning, 3 were soaked with gasoline and the 4th was dry. When I start the engine, there are no sparks i put tissue on top of each injector hole, the 3 drenched with gazoline pop out, but the 4th stays closed. I tried to test the ground connections of ECU pins 14,30, and 48/55. I found 0ohm. I'm assuming that the issue is somewhere else.
I also tried to reset the PID without success. The car will start when the G28 is not plugged in and it runs perfectly when it is plugged in, but still has the intermittent misfire issue at higher RPM. replacement key for audi a3 (G62) shows the wrong temperature value of -49c, even if I unplug it. I also noticed that the gauge for oil pressure in the cockpit is showing 2 bar when the actual pressure is 0.0 if i crank up the engine.
I'm not sure what to do, i feel i have pretty much completely ruled out all other possibilities. I'm concerned that i may have missed something. Let me know should you have any suggestions! TIA!
3. Fuel Pump
The fuel pump in the g28 gets a signal from the RPM sensor. The GM-style transmitter is identical to the G4 sender and works on the 80,100,200, UrS, and RS2 vehicles. You can easily find the spare in a salvage shop or a parts store. It is easy to test them - simply put your DMM into resistance mode and determine the distance between pins 1 and 2 (with the bump at the connector end facing upwards). They must be infinite Ohms.
4. ECU
Our 20vt turbo (3B AAN, ABY, and ADU) engines are equipped with an ECU that needs to know the speed and position of the crankshaft in order to make decisions regarding fuel injector timing etc. In order to do this it utilizes a Crank Position Sensor (G4) and an Engine Speed Sensor (G28). If you have a problem with either one of these, the diagnostic scanner will display the codes that could trigger the engine shutting down.
Some of the symptoms of a failed G28 sensor include an inaccurate gearbox rev counter, gears shifting quicker than normal and/or misfiring when you're in gear. If you experience any of these problems, it is likely that your sensor is going bad and needs replacing. They're inexpensive and easy to locate especially in the case of an Bosch unit like ours. Alternately, the GM version of this part is also a good option.
5. Tachometer
A faulty engine speed sensor could be the cause of many issues with your vehicle. It's an essential component of the transmission of your Audi because it relays information to the ECU regarding how fast or slowly the engine is turning. If the sensor fails, it can disrupt the performance of the transmission as well as the rest of the car's components.
The G5 engine sensor is located at the outskirts of transmission, above the flywheel ring. It transmits a signal via an uncolored wire to the ECU pin T55/49. The ECU uses this signal to control the amount of fuel and boost, as well as timig. It also relays it to the G5 Tachometer located in the instrument cluster. You can check for sensor failure by examining the continuity of the sensor to the tachometer. You can also verify continuity between pin T55/49 of the ECU and pin T6a/1 of the instrument cluster (trace [79trace [79]) and between pin T6a/1 as well as pin T26a/12. There should be an average resistance of 1000 ohms between these two points. This is a common component across the Audi 80, 100, 200, UrS and RS2 range from 1985 MC through the 1997 UrS AAN and 1995 RS2 ADU, so the best parts could be found in wrecking yards.